Custom Different Sizes Stainless Steel/Carbon Steel/DIN 2093 Disc Spring Washer

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Oil - hardened steel wire - Practical procedure

Production process

Line - anaerobic heating - oil quenching - tempering - water cooling - coated anti-rust oil - The line

(A) pay-off

According to the requirements of a single verification process oil quenched steel semi-finished steel, specifications,

Surface Quality,

Unqualified material is not put into production;

Steel wire

Lifting should be to ensure smooth, put the line smooth, wear the wire when used as a lead wire.

In order to minimize the furnace pipe and the furnace mouth scaling, to try not to use rusty wire, not into the thin wire; also

To minimize the dirt on the wire, so the wire into the stove before going through the decontamination device.

(B) of the furnace temperature set by the process requirements, should ensure that there are protective gas furnace tube,

, That is, the furnace tube outlet should be a fire. Protective gas for

Liquid ammonia in the catalyst under the action of heating

75%

Of hydrogen and

25%

Of nitrogen. which is:

2NH

3

--- →

3H

2

+ & Gt;

2   

temperature reflex:

800

Lt; 0 & gt; C

~ 830

Lt; 0 & gt; C

In order to minimize the stove fouling, consider the use of slotted steel tube in the mouth, and often turn, descaling.

(C) oil quenching

Steel oil quenching, should ensure that the oil surface above the steel ≥

4cm

, But can not be quenching oil overflow tank, but can not enter the furnace

Body, to ensure production safety,

Steel wire out of the tank,

Should be attached to the oil on the wire should be wiped clean. Often observed quenching oil

Box oil level, not enough time to add.

In order to minimize the quenching oil on the wire into the tempering furnace, increase the oil removal device.

(D) tempering

Furnace temperature set according to process requirements, the wire can not be staggered in the furnace, to comb smooth, lead pot entrance, as the wire with

Residual oil, a long time will be on fire, dry powder extinguishing agent extinguished, agglomeration of the covering agent should be removed, add new.

(5) water cooling

Steel wire tempering should ensure that water cooling, and residual water drying, so as to avoid steel rust.

(6) anti-rust oil

In order to prevent the rust of steel wire, steel wire should be evenly coated with a layer of anti-rust oil in the book.

(7) close line

Take-up speed set according to process requirements, wear the first use of waste silk should be all cut off, due to failure shutdown should also be cut off furnace midline,

All electrical connections in the production process must be cut off.

When the wire is pulled off, to cut off the wire diameter failed parts.

Wire should be guaranteed that the dead wire does not bend,

No mechanical scratches, disc shape should be structured; in the completion of this class production of steel wire packaging,

want

Cut out

30

Cm long tail wire for testing, and the tail wire to stay out

5 to 10

Cm for reference purposes

, Hang tags,

Do the original record.

(Eight)

Detection

So that each wire are detected, testing items for the wire diameter check, tensile strength, shrinkage, and other necessary items.

Do the original record. 

After testing to check the wire diameter on the label, write on the tensile strength, date.

With wide experience and expertise, Friend Metal is engaged in the developing, manufacturing and marketing of mechanical valves - silicon - manganese - chromium - vanadium - chromium - silicon alloy spring wire ASTM-A230-99, ASTM-A401, EN10270-2, JIS G3561. As a professional manufacturer, we now brings you high quality various steel wires made in China which comes in high strength, well toughness and excellent wearing resistance. We also welcome your customized orders.

With several factories, we will provide a wide assortment of Custom Different Sizes Stainless Steel/Carbon Steel/DIN 2093 Disc Spring Washer. In our efforts, we already have many shops in China and our products have won praise from customers worldwide. We believe that choosing us is the guarantee of choosing quality, and we look forward to cooperation with you sincerely!